Machine Features:

The frame is an integral structure, which is characterized by good rigidity, high precision, strong stability and accurate positioning of each mechanism after overall precision processing.

The maximum forming area of the mold is 1000mm wide and 1100mm long, with a small amount of leftovers, a large forming area and high output.

Mitsubishi PLC, Or Siemens PLC, touch screen and servo control are adopted for the control of this machine. The position accuracy is t 0.02mm. The formula data is stored in 300 sets. The electric furnace is made of German heating bricks, which can be heated in two to three stages. The temperature is controlled by human-machine numerical control zones.

 

Basic Composition:

1. control system: The control system is artificial intelligence. The operation control cabinet is made of aluminum alloy hanging box. The control system uses a Mitsubishi programmable controller, Advantech 15-inch color industrial computer, and the Mitsubishi servo is controlled by SSCNET III/HI optical fiber communication. The positioning is fast and accurate. The professional operation screen and remote connection solve the problem of remote maintenance and program upgrade, and have powerful memory space. The settings include: manual operation, automatic operation, forming mode, motion parameters, temperature setting, alarm record, naintenance guidance, formula data storage and USB flash disk ackup. The whole system is safe, stable and easy to operate.
2. Supersize forming area: Maximum forming size: width 1000mm, length 1100mm. can educe the amount of edge section, with large forming area, so mold can be based on the selection of products to do bigger size, the number of products to do more, and do higher output.
3. Upper/lower mold adjustment: The upper / lower mold height can be adjusted by 0~150mm respectively, taking into account the height of various specifications of mold, and is accurate.
4. Mold-Locking: After the upper/lower mold is positioned, it can be quickly pneumatically locked, and then locked and fixed with screws, which has double safety guarantee, and the mold replacement and disassembly are more convenient and quick.
5. Charging machine: After the upper/lower mold is positioned, it can be quickly pneumatically locked, and then locked and fixed with screws, which has double safety guarantee, and the mold replacement and disassembly are more convenient and quick.
6. Spring clip chain: It does not damage the sheet and prevents plastic dust from being produced during production. It is suitable for high-quality products and meets the production standard of dust-free workshop. The chain rail can be expanded by 0~60mm, and the selected sheet has strong compatibility in wide direction; Parallel stretching can make the sheet stretch evenly, with less scrap, about 15mm, saving material.
7. Chain track drive: The main body of the chain rail is designed to be integrally stretched and formed of aluminum alloy. The cover plate is made of 304 stainless steel by laser precision processing. The medium plate is precisely processed by domestic high-quality 45 # steel and plated with hard chrome. High machining accuracy, low friction coefficient and long service life. The pull piece adopts a clip-type chain, and the chain clip is made of silicon steel sheet, and the cylinder tensioning chain mechanism is specially designed.A
Mitsubishi 7.5kw servo motor is used for pulling the tab to prevent the chain from loosening, and the pulling tab is fast and accurate.
8. Electric furnace: The electric furnace is equipped with German high-efficiency energy-saving ceramic heating tile, high-frequency ceramic joint, upper and lower furnace two or three-section heating, The electric furnace has a compact structure and is driven by a cylinder to open in a splay shape to reduce the space occupation area. The furnace area has an insulating baffle mechanism, and the length range of the heating zone sheet can be adjusted according to the production requirements.

 

Product characteristics:

  • Efficient production: integrating heating, forming, punching and stacking in one to realize high-speed continuous operation and improve production efficiency.
  • Accurate control: equipped with an advanced PLC control system, can accurately adjust the temperature, pressure, molding time and other parameters, to ensure the consistency of product quality.
  • Multifunctionality: Support a variety of thermoplastic materials (such as PP, PS, PET, PVC, etc.) for the molding requirements of different product shapes and thicknesses.
  • Energy saving and environmental protection: optimize the heating system and energy consumption control, reduce energy consumption, and meet the requirements of environmental protection.
  • Humanized design: touch screen operation interface, easy to operate, supports data storage and fast parameter switching.

 

Applications:

1. Packaging industry: HP1110 equipment can produce a variety of shapes of plastic packaging containers, such as food boxes, beverage cups, etc., these containers have good sealing performance and appearance effects, can protect food and drinks from external pollution, and improve the product grade.
2. Daily necessities: Many daily necessities, such as toothbrushes, toothpaste tubes and other personal care products, as well as small home appliance shells, are made through hot forming equipment. These products can be achieved in mass production in the production process, and improve production efficiency and product quality.
3. Medical devices: In the field of medical devices, hot-forming equipment can produce disposable syringes, infusion tubes and other medical plastic products. These products have sterile, corrosion-resistant and other characteristics to ensure the safety and hygiene of the medical processes.
4. Automotive field: thermoforming technology can also be used in the manufacturing of automotive parts, such as instrument panels, door panels, etc., through which thermoforming can produce lightweight, high strength and meet safety standards.
5. Electrical and electronic: In the electrical and electronic industry, thermal forming equipment can be used for the production of electronic equipment shell, and insulation parts, which need to have a certain strength and heat resistance