Línea de extrusión de placas simples de HIPS

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.

The HIPS single-layer plate production line’s fundamental components are:

  1. For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.
  2. Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.
  5. Cooling roller cooling system further cools the plate to maintain dimension stability. Improve production efficiency by using water- or air-cooled equipment as auxiliary cooling.
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.

Ventajas de la línea de producción de placas monocapa HIPS:

  1. Material performance advantages

Alta resistencia al impacto: la placa HIPS producida tiene buena tenacidad y resistencia al impacto, para satisfacer las necesidades de aplicación de diversas industrias.
High-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
Protección del medio ambiente: apoyar el uso de materiales reciclados, reducir el consumo de recursos, en línea con el concepto de producción ecológica.

  1. Excellent process performance

Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
Espesor controlable: ajustando el molde y el sistema de prensado de tres rodillos, el espesor de la placa se controla con precisión para satisfacer las distintas necesidades del mercado.
Diversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.

  1. Superior equipment performance

High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
High degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
Strong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.

  1. Convenient operation and maintenance

Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
Easy maintenance: modular design for easy disassembly, reduces maintenance time and cost.

  1. Comprehensive cost advantage

Diseño de ahorro de energía: optimización de la configuración de consumo de energía para reducir el coste de consumo de energía de la línea de producción.
High cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.

  1. Strong market competitiveness

Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.

Customization ability: to flexibly meet customers’ requirements for special functions and sizes, and improve customer satisfaction.
In general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.

Ventajas del material HIPS：

  1. Superior mechanical properties

Alta resistencia al impacto: El material HIPS tiene una excelente resistencia al impacto debido al endurecimiento del caucho, y es adecuado para escenarios que requieren dureza y resistencia.
Buena rigidez: Con un alto rendimiento al impacto, el HIPS sigue conservando cierta dureza y rigidez, lo que resulta adecuado para aplicaciones estructurales.

  1. Excellent processing performance

Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
Strong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.

  1. Light and quality economy

Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
Bajo coste: En comparación con otros plásticos técnicos, el HIPS tiene menores costes de materiales y procesamiento, y es rentable.

  1. Excellent electrical performance

Buen aislamiento: El HIPS tiene un excelente rendimiento de aislamiento eléctrico, adecuado para las industrias electrónica y eléctrica.

  1. Environmental protection performance

Reciclable: Los materiales HIPS pueden reciclarse y reprocesarse para reducir el impacto medioambiental.
No toxicidad: En aplicaciones alimentarias, el HIPS cumple los requisitos de seguridad y puede utilizarse para el envasado y almacenamiento de alimentos.

  1. Excellent chemical resistance

Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.

  1. Diversified performance adjustment

Variabilidad: Cambiando el contenido de caucho, los aditivos o la formulación, se pueden optimizar los materiales HIPS, por ejemplo, mejorando su resistencia al calor, a las llamas o a los rayos UV.

Aplicación:

1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
2, Packaging field: food tray, fast food box, display box.
3, Advertising industry: light box board, display board, decorative panel.
4, Industrial use: electronic component support, mechanical parts shell.