This machine is of ultra-mirror surface wheel and is using the thermal oil to heat. It can coat PU transparent film, coat fluorescent powder and laminating embossing integration. It is widely used in table cloth, window film, shower curtain etc packing material.

Basic components:

1. Pre-treatment equipment: This part is responsible for the pretreatment of the workpiece, including cleaning, oil removal and rust removal, to ensure that the surface of the workpiece is clean and provide a good foundation for the subsequent painting.
2, powder spraying system: using electrostatic powder spraying technology, the powder coating is evenly sprayed on the surface of the workpiece. This spraying method has the advantages of uniform coating, strong adhesion, good decorative effect and low cost.
3, painting equipment: used for spraying liquid coating, suitable for the coating appearance and performance requirements of special parts. Painting equipment usually adopts high pressure pneumatic spraying technology to ensure that the coating is evenly and delicately attached to the surface of the workpiece.
4. Oven: responsible for drying and curing the spraying workpiece. By providing a high temperature environment, the solvent in the coating can volatilize quickly, and promote the cross-linking reaction of the coating to form a solid coating.
5, heat source system: to provide the heat energy needed by the oven, can be used in gas, electric heating or steam and other ways, and equipped with safety protection device, to ensure production safety.
6. Electronic control system: as the “brain” of the production line, it is responsible for the operation control and monitoring of the whole production line. The electronic control system adopts PLC programmable controller to realize automatic control and intelligent management.
7. Suspension transmission chain: used for transmission of workpiece, the transmission mode of air suspension and ground skid is adopted to realize continuous and rapid transmission of workpiece, and equipped with emergency stop device and anti-decoupling device to ensure safety.
8. Rolling coating system: including rubber roller, paint roller and scraper and other components, responsible for evenly coating on the surface of the workpiece. The hardness and distance of the rubber roller can be adjusted to ensure a precise roll coating effect.
9. embossing system: Before the paint is dry, embossing the surface of the workpiece through a specific embossing roller to increase the texture and decorative effect of the surface.
10. Composite system: compound different materials (such as film, paper, etc.) with coated workpieces to increase the function and aesthetics of the product.
11. Cooling system: cool the painting and embopiece to ensure that the workpiece reaches the appropriate temperature before entering the next process.
12. Collection system: collect the workpieces for all processing processes for easy storage and transportation.

Advantages:

1. Integrated production
Set coating, compound, pressing in one, no need to transfer materials, simplified production process, greatly improve efficiency.
High degree of automation, can achieve continuous production, reduce manual operation.
2. High precision and stability
High coating accuracy: the precision rolling coating device is adopted to ensure the uniform coating thickness and the consistent effect.
Composite composite: high performance composite system ensures material bonding strength and avoids layering problems.
Clear texture: the embossing system adopts high precision embossing roller, with exquisite texture and strong three-dimensional sense.
3. Strong material compatibility
Support a variety of base materials (such as PVC, PET, PE, PP, paper, aluminum foil, etc.) and a variety of coatings (such as UV coatings, water-based coatings).
Adapt to a variety of decorative film, functional film and texture needs, to meet the diversified production needs.
4. Intelligent control
Equipped with PLC intelligent control system, easy to operate, support for quick switching of parameters and memory function.
Real-time monitoring of the equipment status and production parameters, to ensure the high efficiency and stability of the production.
5. High efficiency and energy saving
The optimized heating and drying system, low energy consumption and high efficiency, meet the requirements of green environmental protection.
High degree of automation, reduce material waste and human error, reduce production costs.
6. Wide application range
It can simultaneously meet the production needs of decorative building materials, furniture boards, packaging materials, cultural and creative products and other industries.
Especially suitable for the manufacturing of high value-added products, such as high-gloss decorative film, 3D embossed products, etc.
7. Customized design
Flexible module combination can customize different functions according to user needs and adapt to special production processes.
Support a variety of pattern mold quick replacement, easy to deal with market changes.
8. High product quality
Finished product surface coating uniform, strong adhesion, strong three-dimensional texture, excellent quality.
Finished products wear-resistant, anti-aging, environmental protection and non-toxic, in line with high industry standards.
9. Easy to maintain sex
The equipment adopts modular design to facilitate cleaning, maintenance, troubleshooting and reduce downtime.
High durability of key components, reduce maintenance frequency and operating costs.