Line Process Flows:

Extruder —— Screen changer —— Melt pump —— T-Die —— Calender ——  Thickness Scanner —— Cooling Bracket —— Cutting Knife ——  Haul-off —— Winder

 

Main Process Overview:

  • . Feeding and Melting: Raw GAG pellets are fed into the extruder, where they are melted and homogenized by the rotating screw and heating elements.
  • . Filtering and Pumping: The molten GAG is filtered to remove impurities and then pumped to the die at a controlled flow rate, using a double-gear metering pump to maintain consistent melt flow and pressure stability.
  • . Calendering: The hot sheet passes through a series of calender rollers to achieve the desired thickness and surface finish.
  • . Cooling: The sheet is gradually cooled using cooling rollers and additional cooling units, solidifying and stabilizing its dimensions.
  • . Corona Treatment: The sheet undergoes corona treatment to increase surface energy, improving adhesion for printing or coating.
  • . Rewinding: After trimming, the corona-treated film is wound into large, wide master rolls for further processing.
  • . Haul-Off: Pull rollers guide the sheet through the production line, maintaining consistent speed and tension for smooth operation.
  • . Winding: The finished film is wound onto rolls for storage and transportation, with tension control to ensure even winding.

 

Key Attributes:

  • . Industry-specific attributes: Single-screw or twin-screw co-rotation parallel, customized
  • . Screw L/D ratio: Customized
  • . Plastic processed: GAG, APET, PETG
  • . Application: Film
  • . Core Components: PLC, Gearbox, Motor, Bearing, Pump
  • . Dimension(L*W*H): Customized

 

Core Features of GAG Furniture Decorative Film Production Line:

  • . Excellent Clarity & Gloss: Advanced extrusion technology ensures superior optical clarity and high gloss
  • . High Durability and Toughness: GAG films are designed for exceptional durability, impact resistance, and toughness, delivering long-lasting performance.
  • . High Efficiency and Stable Production Capacity: The production line is optimized for consistent high-speed output, maintaining efficiency and stable production of high-quality GAG furniture films.
  • . Premium Textures: GAG decorative film production line are crafted using a unique formula, advanced printing technology, and embossing techniques to achieve a high-grade textures.
  • . User-Friendly Control System: The machine is equipped with an intuitive control system, enabling easy operation and real-time monitoring for smooth production processes.
  • . Versatility: The machine used for the decoration of furniture panels such as particle board, MDF board, and European pine board. It can be processed into solid colour, high gloss, scratch resistant, skin feel, and other characteristics.

 

Characteristics and Advantages of GAG Film:

  • .Outstanding Clarity and Transparency: GAG film offers exceptional optical clarity, its transparency can reach more than 90%.
  • .It is tough and transparent, does not crack, does not change color, and does not turn white when bent.
  • . Good acid or chemical resistance and oil resistance.
  • . Good processing performance, good fire resistance, no toxic gas is discharged after burning.
  • . Good product stability, moisture-proof, non-oxidative, no odor.
  • . Good protection, with wear resistance, scratch resistance, corrosion resistance, easy to clean and other characteristics, extending the service life of the product.
  • . Good heat resistance, not easy to be deformed by heat and low shrinkage.
  • . Good forming speed and easier secondary processing ability.
  • . Low atomization and high gloss performance, good printing ability.

 

Applications of GAG Furniture Film:

Mainly used to decorate the surface of building materials such as panels, metal, glass, aluminum profiles, etc., widely used in high-grade furniture, home appliances, cabinets, wardrobes, doors, ceilings, interior, and exterior wall decoration, elevator envelopes and other industries.

 

Line component(pictures):

 

FAQ:

Q: How can I order and make payments?

A: Once clear your requirements and determined extrusion line is ideal for you. We will send technical solutions and Proforma Invoice to you. You can pay via TT bank transfer, LC as you like.

 

Q: Installation and stuff training available from you?

A:. Yes, we have rich engineers around the world which can send to your factory and train your workers. Also we can online guide your members.

 

Q: How long is the guarantee?

A:We offer you high quality machines with 12 months guarantee and reply you as soon as possible within 6 hours.

 

Q:  How do you ensure your machinery and service quality?

A: Our machines taking the European standards and follow the Germany type of business, we cooperation with international famous brands Siemens Schneider Flender Omron ABB WEG Falk FUJI etc. Our company continuously imports over 1000 international first-class high precision processing equipment such as multistage machining centers, CNC lathes and CNC milling machines from Korea, Japan etc. All our processes strictly adhere to CE certification, IS09001 quality management system. And we have 12 months quality warranty time. We testing the machine performances before each delivery. Dwell service engineers will always be here for anything you needed.

 

Q: What is your packaging?

A: Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the machine on the wooden boxes.

 

Q: How can we check the machines before delivery?

A:We can provide online checking when testing the machine on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.