HIPS 단일 플레이트 압출 라인

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.

The HIPS single-layer plate production line’s fundamental components are:

  1. For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.
  2. Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.
  5. Cooling roller cooling system further cools the plate to maintain dimension stability. Improve production efficiency by using water- or air-cooled equipment as auxiliary cooling.
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.

HIPS 단층 플레이트 생산 라인의 장점:

  1. Material performance advantages

높은 내충격성: 생산된 HIPS 플레이트는 다양한 산업의 적용 요구를 충족하기 위해 인성과 내충격성이 우수합니다.
High-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
환경 보호: 친환경 생산의 개념에 따라 재활용 재료 사용을 지원하고 자원 소비를 줄입니다.

  1. Excellent process performance

Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
두께 조절 가능: 금형과 3롤 프레스 시스템을 조정하여 다양한 시장 요구에 맞게 플레이트의 두께를 정확하게 제어할 수 있습니다.
Diversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.

  1. Superior equipment performance

High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
High degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
Strong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.

  1. Convenient operation and maintenance

Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
Easy maintenance: modular design for easy disassembly, reduces maintenance time and cost.

  1. Comprehensive cost advantage

에너지 절약 설계: 에너지 소비 구성을 최적화하여 생산 라인의 에너지 소비 비용을 줄입니다.
High cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.

  1. Strong market competitiveness

Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.

Customization ability: to flexibly meet customers’ requirements for special functions and sizes, and improve customer satisfaction.
In general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.

HIPS 소재의 장점:

  1. Superior mechanical properties

높은 내충격성: HIPS 소재는 고무 강화로 내충격성이 뛰어나며 견고함과 강도가 필요한 시나리오에 적합합니다.
우수한 강성: 높은 충격 성능에도 불구하고 HIPS는 어느 정도의 경도와 강성을 유지하여 구조용 애플리케이션에 적합합니다.

  1. Excellent processing performance

Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
Strong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.

  1. Light and quality economy

Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
저렴한 비용: 다른 엔지니어링 플라스틱에 비해 HIPS는 재료 및 가공 비용이 저렴하고 비용 효율적입니다.

  1. Excellent electrical performance

우수한 절연성: HIPS는 전기 절연 성능이 뛰어나 전자 및 전기 산업에 적합합니다.

  1. Environmental protection performance

재활용 가능: HIPS 소재는 재활용 및 재가공이 가능하여 환경에 미치는 영향을 줄일 수 있습니다.
무독성: 식품 등급 애플리케이션에서 HIPS는 안전 요건을 충족하며 식품 포장 및 보관에 사용할 수 있습니다.

  1. Excellent chemical resistance

Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.

  1. Diversified performance adjustment

가변성: 고무 함량, 첨가제 또는 배합을 변경하여 내열성, 내염성 또는 자외선 저항성을 강화하는 등 HIPS 소재를 최적화할 수 있습니다.

애플리케이션:

1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
2, Packaging field: food tray, fast food box, display box.
3, Advertising industry: light box board, display board, decorative panel.
4, Industrial use: electronic component support, mechanical parts shell.