Ligne d'extrusion HIPS à plaque unique

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.

The HIPS single-layer plate production line’s fundamental components are:

  1. For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.
  2. Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.
  5. Cooling roller cooling system further cools the plate to maintain dimension stability. Improve production efficiency by using water- or air-cooled equipment as auxiliary cooling.
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.

Avantages de la ligne de production de plaques monocouches de HIPS :

  1. Material performance advantages

Résistance élevée aux chocs : les plaques HIPS produites ont une bonne ténacité et une bonne résistance aux chocs, ce qui leur permet de répondre aux besoins d'application de diverses industries.
High-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
Protection de l'environnement : favoriser l'utilisation de matériaux recyclés, réduire la consommation de ressources, conformément au concept de production verte.

  1. Excellent process performance

Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
Épaisseur contrôlable : en ajustant le moule et le système de pressage à trois rouleaux, l'épaisseur de la plaque est contrôlée avec précision pour répondre aux différents besoins du marché.
Diversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.

  1. Superior equipment performance

High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
High degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
Strong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.

  1. Convenient operation and maintenance

Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
Easy maintenance: modular design for easy disassembly, reduces maintenance time and cost.

  1. Comprehensive cost advantage

Conception économe en énergie : optimisation de la configuration de la consommation d'énergie pour réduire le coût de la consommation d'énergie de la ligne de production.
High cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.

  1. Strong market competitiveness

Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.

Customization ability: to flexibly meet customers’ requirements for special functions and sizes, and improve customer satisfaction.
In general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.

Avantages du matériau HIPS：

  1. Superior mechanical properties

Haute résistance aux chocs : Le matériau HIPS présente une excellente résistance aux chocs grâce au durcissement du caoutchouc, et convient aux scénarios exigeant robustesse et résistance.
Bonne rigidité : Avec des performances élevées en matière d'impact, le HIPS conserve une certaine dureté et une certaine rigidité, ce qui convient aux applications structurelles.

  1. Excellent processing performance

Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
Strong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.

  1. Light and quality economy

Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
Faible coût : Comparé à d'autres plastiques techniques, le HIPS présente des coûts de matériaux et de traitement inférieurs et est donc rentable.

  1. Excellent electrical performance

Bonne isolation : Le HIPS présente d'excellentes performances en matière d'isolation électrique et convient aux industries électroniques et électriques.

  1. Environmental protection performance

Recyclable : Les matériaux HIPS peuvent être recyclés et retraités afin de réduire l'impact sur l'environnement.
Non-toxicité : Dans les applications alimentaires, le HIPS répond aux exigences de sécurité et peut être utilisé pour l'emballage et le stockage des aliments.

  1. Excellent chemical resistance

Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.

  1. Diversified performance adjustment

Variabilité : En modifiant la teneur en caoutchouc, les additifs ou la formulation, il est possible d'optimiser les matériaux HIPS, par exemple en améliorant la résistance à la chaleur, aux flammes ou aux UV.

Application :

1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
2, Packaging field: food tray, fast food box, display box.
3, Advertising industry: light box board, display board, decorative panel.
4, Industrial use: electronic component support, mechanical parts shell.