HIPS Tek Plaka Ekstrüzyon Hattı

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.

The HIPS single-layer plate production line’s fundamental components are:

  1. For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.
  2. Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.
  5. Cooling roller cooling system further cools the plate to maintain dimension stability. Improve production efficiency by using water- or air-cooled equipment as auxiliary cooling.
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.

HIPS tek katmanlı plaka üretim hattının avantajları:

  1. Material performance advantages

Yüksek darbe direnci: Üretilen HIPS plaka, çeşitli endüstrilerin uygulama ihtiyaçlarını karşılamak için iyi tokluğa ve darbe direncine sahiptir.
High-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
Çevrenin korunması: geri dönüştürülmüş malzemelerin kullanımını desteklemek, yeşil üretim konseptine uygun olarak kaynak tüketimini azaltmak.

  1. Excellent process performance

Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
Kalınlık kontrol edilebilir: kalıp ve üç silindirli presleme sistemi ayarlanarak, plakanın kalınlığı farklı pazar ihtiyaçlarını karşılamak için doğru bir şekilde kontrol edilir.
Diversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.

  1. Superior equipment performance

High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
High degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
Strong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.

  1. Convenient operation and maintenance

Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
Easy maintenance: modular design for easy disassembly, reduces maintenance time and cost.

  1. Comprehensive cost advantage

Enerji tasarrufu sağlayan tasarım: üretim hattının enerji tüketim maliyetini azaltmak için enerji tüketimi yapılandırmasını optimize edin.
High cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.

  1. Strong market competitiveness

Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.

Customization ability: to flexibly meet customers’ requirements for special functions and sizes, and improve customer satisfaction.
In general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.

HIPS malzemenin avantajları：

  1. Superior mechanical properties

Yüksek darbe direnci: HIPS malzemesi, kauçuk sertleşmesi nedeniyle mükemmel darbe direncine sahiptir ve tokluk ve güç gerektiren senaryolar için uygundur.
İyi sertlik: Yüksek darbe performansı ile HIPS, yapısal uygulamalar için uygun olan bir miktar sertliği ve sertliği hala korur.

  1. Excellent processing performance

Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
Strong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.

  1. Light and quality economy

Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
Düşük maliyet: Diğer mühendislik plastikleri ile karşılaştırıldığında, HIPS daha düşük malzeme ve işleme maliyetlerine sahiptir ve uygun maliyetlidir.

  1. Excellent electrical performance

İyi yalıtım: HIPS, elektronik ve elektrik endüstrileri için uygun olan mükemmel elektrik yalıtım performansına sahiptir.

  1. Environmental protection performance

Geri dönüştürülebilir: HIPS malzemeleri çevresel etkiyi azaltmak için geri dönüştürülebilir ve yeniden işlenebilir.
Toksik değildir: Gıda sınıfı uygulamalarda, HIPS güvenlik gereksinimlerini karşılar ve gıda paketleme ve depolama için kullanılabilir.

  1. Excellent chemical resistance

Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.

  1. Diversified performance adjustment

Değişkenlik: Kauçuk içeriği, katkı maddeleri veya formülasyonu değiştirilerek, HIPS malzemeleri gelişmiş ısı direnci, alev direnci veya UV direnci gibi optimize edilebilir.

Uygulama:

1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
2, Packaging field: food tray, fast food box, display box.
3, Advertising industry: light box board, display board, decorative panel.
4, Industrial use: electronic component support, mechanical parts shell.