{"id":735,"date":"2024-11-18T17:19:00","date_gmt":"2024-11-18T09:19:00","guid":{"rendered":"https:\/\/www.dwellextrusion.com\/?post_type=products&p=735"},"modified":"2024-12-19T16:23:20","modified_gmt":"2024-12-19T08:23:20","slug":"gpps-plastic-sheetplate-extrusion-line","status":"publish","type":"products","link":"https:\/\/www.dwellextrusion.com\/tr\/products\/gpps-plastic-sheetplate-extrusion-line\/","title":{"rendered":"GPPS Plastik Levha ve Plaka Ekstr\u00fczyon Hatt\u0131"},"content":{"rendered":"

(<\/span>\u4e00) \u00dcretim s\u00fcre\u00e7leri<\/span><\/h3>\n
    \n
  1. Hammadde haz\u0131rlama<\/span><\/strong><\/li>\n<\/ol>\n

    Dwell hammadde olarak y\u00fcksek kaliteli GPPS peletlerini se\u00e7er, b\u00f6ylece sorunsuz ekstr\u00fczyon i\u015flemi sa\u011flamak i\u00e7in ak\u0131\u015f ve kal\u0131plama \u00f6zellikleri \u00e7ok iyi olacakt\u0131r. Depolama a\u00e7\u0131s\u0131ndan, GPPS peletleri higroskopik oldu\u011fundan ve nem emilimi ekstr\u00fczyon s\u0131ras\u0131nda hava kabarc\u0131klar\u0131 gibi kusurlara neden olabilece\u011finden ve bu da tabakan\u0131n kalitesini etkileyebilece\u011finden, Dwell kesinlikle kuru bir ortama ba\u011fl\u0131 kal\u0131r. Buna ek olarak, ekstr\u00fczyonun homojenli\u011fini sa\u011flamak i\u00e7in, peletler olas\u0131 topaklanmalar\u0131 veya safs\u0131zl\u0131klar\u0131 gidermek i\u00e7in elenir.<\/span><\/p>\n

      \n
    1. Ekstr\u00fczyon s\u00fcreci<\/span><\/strong><\/li>\n<\/ol>\n

      Hammadde ana makineye girdikten sonra, ekstr\u00fcderdeki vida hammaddeyi ileri itmek i\u00e7in d\u00f6necek ve ayn\u0131 zamanda GPPS'yi h\u0131zla eritmek ve plastikle\u015ftirmek i\u00e7in namlu \u0131s\u0131t\u0131lacakt\u0131r. Namlunun s\u0131cakl\u0131k kontrol\u00fc, besleme b\u00f6l\u00fcm\u00fcnden kafaya kadar birka\u00e7 b\u00f6lgeye ayr\u0131lm\u0131\u015ft\u0131r, s\u0131cakl\u0131k kademeli olarak artar, genellikle 180 - 230 \u2103 aras\u0131ndad\u0131r ve her b\u00f6lgenin s\u0131cakl\u0131\u011f\u0131, GPPS'nin d\u00fczg\u00fcn bir \u015fekilde plastikle\u015fmesini sa\u011flamak i\u00e7in do\u011fru bir \u015fekilde d\u00fczenlenebilir. malzemenin ayr\u0131\u015fmas\u0131na yol a\u00e7an yerel a\u015f\u0131r\u0131 \u0131s\u0131nmay\u0131 \u00f6nlemek i\u00e7in optimum s\u0131cakl\u0131k ko\u015fullar\u0131 alt\u0131nda. Ekstr\u00fczyon i\u015flemi s\u0131ras\u0131nda, vida h\u0131z\u0131, farkl\u0131 kal\u0131nl\u0131k ve geni\u015flikteki levha \u00fcretimine uyum sa\u011flamak i\u00e7in \u00fcretim talebine g\u00f6re, genellikle 10 - 60 rpm olmak \u00fczere belirli bir aral\u0131kta esnek bir \u015fekilde ayarlanabilir.<\/span><\/p>\n

        \n
      1. So\u011futma ve Kalibrasyon<\/span><\/strong><\/li>\n<\/ol>\n

        Ekstr\u00fcde edilmi\u015f GPPS levha so\u011futma b\u00f6lgesine girecektir. \u0130lk so\u011futma, tabakan\u0131n y\u00fczeyini sertle\u015ftirmek ve deformasyonu \u00f6nlemek i\u00e7in hava so\u011futmas\u0131 ile yap\u0131l\u0131r; daha sonra tabakan\u0131n i\u00e7 s\u0131cakl\u0131\u011f\u0131n\u0131 daha da d\u00fc\u015f\u00fcrmek ve \u00fcr\u00fcn\u00fcn bir b\u00fct\u00fcn olarak e\u015fit \u015fekilde so\u011futulmas\u0131n\u0131 sa\u011flamak i\u00e7in sirk\u00fclasyon suyunun kullan\u0131ld\u0131\u011f\u0131 su so\u011futma b\u00f6lgesine girer. So\u011futma h\u0131z\u0131, \u00fcretim verimlili\u011fini ve \u00fcr\u00fcn kalitesini dengelemek i\u00e7in kontrol sistemi taraf\u0131ndan hassas bir \u015fekilde ayarlan\u0131r. Kalibrasyon \u00fcnitesi, \u00fcr\u00fcn\u00fcn kesin boyutlara ula\u015fmas\u0131n\u0131 ve kesinlikle m\u00fc\u015fterinin gereksinimlerine uygun olarak \u00fcretilmesini sa\u011flamak i\u00e7in kal\u0131planm\u0131\u015f tabaka \u00fczerinde e\u015fit bas\u0131n\u00e7 uygulamak \u00fczere y\u00fczeyi y\u00fcksek sertlik ve d\u00fc\u015f\u00fck p\u00fcr\u00fczl\u00fcl\u00fckle \u00f6zel olarak i\u015flenmi\u015f y\u00fcksek hassasiyetli silindirlerle donat\u0131lm\u0131\u015ft\u0131r.<\/span><\/p>\n

          \n
        1. Kesim ve son i\u015flem<\/span><\/strong><\/li>\n<\/ol>\n

          Kesme ekipman\u0131, \u00fcr\u00fcn \u00f6zelliklerine ve \u00fcretim gereksinimlerine g\u00f6re se\u00e7ilecektir. Normal boyutlu levhalar i\u00e7in, \u00e7o\u011funlukla 3000 - 5000 rpm'ye kadar testere b\u0131\u00e7a\u011f\u0131 h\u0131z\u0131na ve verimli ve h\u0131zl\u0131 kesim ger\u00e7ekle\u015ftirebilen \u00b1 0,5 mm'ye kadar kesme hassasiyetine sahip y\u00fcksek h\u0131zl\u0131 dairesel testereler kullan\u0131l\u0131r. \u00dcst d\u00fczey dekorasyon i\u00e7in kullan\u0131lan \u015fekilli plakalar gibi daha y\u00fcksek hassasiyet gereksinimleri veya karma\u015f\u0131k \u015fekilleri olan plakalar i\u00e7in, kesme hassasiyeti \u00b1 0,1 mm i\u00e7inde kontrol edilebilen ve \u00e7e\u015fitli zarif desenleri ve \u015fekilleri kesebilen lazer kesim makineleri kullan\u0131l\u0131r. Kesilen levhalar\u0131n kenarlar\u0131, uygulama gereksinimlerine g\u00f6re farkl\u0131 derecelerde tamamlan\u0131r. Ambalaj \u00fcr\u00fcnlerinde, \u00e7izikleri \u00f6nlemek i\u00e7in basit bir pah k\u0131rma i\u015fleminin kenar\u0131; mimari dekoratif paneller i\u00e7in, \u00fcr\u00fcn\u00fcn esteti\u011fini art\u0131rmak i\u00e7in y\u00fczeyin bir ayna kadar p\u00fcr\u00fczs\u00fcz olmas\u0131 i\u00e7in ince parlatma ve z\u0131mparalama yap\u0131lacakt\u0131r.<\/span><\/p>\n

          (<\/span>\u4e8c) Ekipman Bile\u015fimi<\/span><\/h3>\n
            \n
          1. Ekstr\u00fcder<\/span><\/strong><\/li>\n<\/ol>\n

            Ekstr\u00fcder, birka\u00e7 \u00f6nemli par\u00e7adan olu\u015fan \u00fcretim hatt\u0131n\u0131n kilit par\u00e7as\u0131d\u0131r. Besleme sistemi, ta\u015f\u0131ma s\u00fcrecinde partik\u00fcllerin hava solumas\u0131n\u0131 \u00f6nleyebilen ve beslemenin stabilitesini ve homojenli\u011fini sa\u011flayan vakumlu y\u00fckleme cihaz\u0131n\u0131 benimser. Namlu, y\u00fcksek s\u0131cakl\u0131\u011fa ve a\u015f\u0131nmaya kar\u015f\u0131 iyi bir dirence sahip olan y\u00fcksek kaliteli ala\u015f\u0131ml\u0131 \u00e7elikten yap\u0131lm\u0131\u015ft\u0131r ve i\u00e7 duvar, sertli\u011fini ve a\u015f\u0131nma direncini daha da art\u0131ran ve namlunun hizmet \u00f6mr\u00fcn\u00fc uzatan \u00f6zel nitr\u00fcrleme i\u015flemi ile i\u015flenmi\u015ftir. Vida, y\u00fczey sertli\u011fi HV900 - 1000'e kadar olan y\u00fcksek mukavemetli nitr\u00fcrlenmi\u015f \u00e7elikten yap\u0131lm\u0131\u015ft\u0131r ve vidan\u0131n L\/D oran\u0131, malzemenin plastikle\u015ftirilmesi i\u00e7in yeterli kalma s\u00fcresine sahip olmas\u0131n\u0131 sa\u011flamak i\u00e7in genellikle 25 - 30 aras\u0131nda optimize edilmi\u015ftir. Is\u0131tma sistemi, h\u0131zl\u0131 bir \u015fekilde \u0131s\u0131nabilen ve s\u0131cakl\u0131\u011f\u0131 do\u011fru bir \u015fekilde kontrol edebilen zonlu seramik \u0131s\u0131tma halkas\u0131n\u0131 benimser; so\u011futma sistemi, namlunun a\u015f\u0131r\u0131 \u0131s\u0131s\u0131n\u0131 etkili bir \u015fekilde alabilen y\u00fcksek so\u011futma verimlili\u011fine sahip spiral su so\u011futma cihaz\u0131d\u0131r.<\/span><\/p>\n

              \n
            1. Kal\u0131p kafas\u0131<\/span><\/strong><\/li>\n<\/ol>\n

              Kal\u0131p kafas\u0131, \u00fcr\u00fcn\u00fcn \u015feklini ve boyutsal do\u011frulu\u011funu belirleyen temel bile\u015fendir. Ask\u0131 tipi yolluk tasar\u0131m\u0131, erimi\u015f GPPS'nin kal\u0131p kafas\u0131nda e\u015fit olarak da\u011f\u0131t\u0131lmas\u0131n\u0131 sa\u011flayarak tabakan\u0131n e\u015fit kal\u0131nl\u0131kta olmas\u0131n\u0131 sa\u011flar. Kal\u0131p kafas\u0131n\u0131n i\u00e7 yolluk y\u00fczeyi, malzeme ak\u0131\u015f\u0131na kar\u015f\u0131 direnci azaltan ve malzemenin tutulmas\u0131n\u0131 ve ayr\u0131\u015fmas\u0131n\u0131 \u00f6nleyen Ra0.8 veya daha az p\u00fcr\u00fczl\u00fcl\u00fckle ince bir \u015fekilde parlat\u0131lm\u0131\u015ft\u0131r. Kal\u0131p kafas\u0131n\u0131n dudak bo\u015flu\u011fu 0,5 - 10 mm aras\u0131nda hassas bir \u015fekilde ayarlanabilir. Y\u00fcksek hassasiyetli ayar cihaz\u0131 ile sac kal\u0131nl\u0131\u011f\u0131 \u00fcretim talebine g\u00f6re h\u0131zl\u0131 bir \u015fekilde ayarlanabilir ve \u00fcretim s\u00fcreci boyunca sabit kalabilir.<\/span><\/p>\n

                \n
              1. So\u011futma kalibrasyon sistemi<\/span><\/strong><\/li>\n<\/ol>\n

                So\u011futma kalibrasyon sistemi so\u011futma \u00e7er\u00e7evesi, so\u011futma silindiri, kalibrasyon silindiri ve su sirk\u00fclasyon sisteminden olu\u015fur. So\u011futma \u00e7er\u00e7evesi, iyi \u0131s\u0131 yayma performans\u0131na ve yap\u0131sal stabiliteye sahip y\u00fcksek mukavemetli al\u00fcminyum ala\u015f\u0131mdan yap\u0131lm\u0131\u015ft\u0131r. So\u011futma silindirinin y\u00fczeyi krom kaplama i\u015flemini benimser, krom kaplama tabakas\u0131n\u0131n kal\u0131nl\u0131\u011f\u0131 tek tiptir, y\u00fcksek sertlik, korozyon direnci, silindirin hizmet \u00f6mr\u00fcn\u00fc ve \u0131s\u0131 transfer performans\u0131n\u0131 etkili bir \u015fekilde art\u0131rabilir. Kalibrasyon silindiri, y\u00fcksek hassasiyetli bilyal\u0131 rulmanlar taraf\u0131ndan desteklenir ve esnek bir \u015fekilde d\u00f6ner, bu da plakalar \u00fczerinde e\u015fit ve sabit bas\u0131n\u00e7 sa\u011flar. Su sirk\u00fclasyon sistemi, so\u011futma etkisinin tutarl\u0131l\u0131\u011f\u0131n\u0131 sa\u011flamak i\u00e7in sabit sirk\u00fclasyon suyu ak\u0131\u015f\u0131 ve s\u0131cakl\u0131\u011f\u0131 sa\u011flayabilen enerji tasarruflu su pompalar\u0131 ve so\u011futma kuleleri ile donat\u0131lm\u0131\u015ft\u0131r.<\/span><\/p>\n

                  \n
                1. Kesim ekipmanlar\u0131<\/span><\/strong><\/li>\n<\/ol>\n

                  Farkl\u0131 \u00fcretim ihtiya\u00e7lar\u0131n\u0131 kar\u015f\u0131lamak i\u00e7in \u00e7e\u015fitli tipte kesme ekipmanlar\u0131 bulunmaktad\u0131r. Kesme ekipmanlar\u0131, \u00fcretim verimlili\u011fini ve \u00fcr\u00fcn hassasiyetini art\u0131rmak i\u00e7in otomatik sabit uzunlukta kesme, otomatik sayma ve di\u011fer i\u015flevleri ger\u00e7ekle\u015ftirebilen geli\u015fmi\u015f otomasyon kontrol sistemi ile donat\u0131lm\u0131\u015ft\u0131r. Bu arada, operat\u00f6rlerin g\u00fcvenli\u011fini sa\u011flamak i\u00e7in, kesme ekipman\u0131 ayr\u0131ca koruyucu kap\u0131lar, acil durdurma d\u00fc\u011fmeleri ve benzeri gibi m\u00fckemmel g\u00fcvenlik koruma cihazlar\u0131 ile donat\u0131lm\u0131\u015ft\u0131r.<\/span><\/p>\n

                  \uff08\u4e09\uff09\u00dcr\u00fcn S\u0131n\u0131fland\u0131rmas\u0131<\/span><\/h2>\n

                  1. S\u0131radan GPPS levha<\/span><\/strong><\/p>\n

                  \uff081<\/span>\uff09Ambalaj Malzemesi Uygulamas\u0131<\/span><\/strong>: S\u0131radan GPPS levha ambalaj end\u00fcstrisinde yayg\u0131n olarak kullan\u0131lmaktad\u0131r. M\u00fckemmel \u015feffafl\u0131\u011f\u0131 ve neme ve kimyasallara kar\u015f\u0131 direnci nedeniyle, genellikle tek kullan\u0131ml\u0131k bardaklar, tabaklar ve yemek tepsileri gibi g\u0131da kaplar\u0131 yapmak i\u00e7in kullan\u0131l\u0131r ve ayr\u0131ca t\u00fcketici \u00fcr\u00fcnlerinin blister ambalaj\u0131 i\u00e7in de kullan\u0131labilir.<\/span><\/p>\n

                  \uff082<\/span>\uff09Mimari ve Dekoratif Malzeme Uygulamalar\u0131<\/span><\/strong>: Mimari alanda, GPPS levhalar i\u00e7 dekoratif paneller olarak kullan\u0131l\u0131r. Ah\u015fap veya mermer gibi di\u011fer malzemelerin g\u00f6r\u00fcn\u00fcm\u00fcn\u00fc daha d\u00fc\u015f\u00fck bir maliyetle taklit etmek i\u00e7in \u00e7e\u015fitli desen ve renklerde bas\u0131labilirler. Ayr\u0131ca tavan malzemeleri i\u00e7in de kullan\u0131labilirler ve iyi akustik performansa sahip hafif, kurulumu kolay bir se\u00e7enektir.<\/span><\/p>\n

                  2. Di\u011fer Uygulamalar<\/span><\/strong><\/p>\n

                  \uff081<\/span><\/strong>\uff09K\u0131rtasiye uygulamalar\u0131<\/span><\/strong>: GPPS pullar\u0131n\u0131n \u015feffafl\u0131\u011f\u0131 ve sertli\u011fi, cetveller, a\u00e7\u0131\u00f6l\u00e7erler ve \u015feffaf klas\u00f6rler gibi baz\u0131 k\u0131rtasiye \u00fcr\u00fcnlerinin \u00fcretiminde kullan\u0131lmalar\u0131na olanak tan\u0131r.<\/span><\/p>\n

                  \uff082<\/span><\/strong>\uff09Oyuncak uygulamalar\u0131<\/span><\/strong>: Oyuncak end\u00fcstrisinde, GPPS'in g\u00fcvenli\u011fi ve dayan\u0131kl\u0131l\u0131\u011f\u0131, model oyuncaklardaki \u015feffaf pencereler veya k\u00fc\u00e7\u00fck oyuncaklar i\u00e7in ambalajlar gibi baz\u0131 oyuncak par\u00e7alar\u0131n\u0131n \u00fcretiminde kullan\u0131lmas\u0131na izin verir.<\/span><\/p>\n

                  \u00a0<\/strong><\/p>","protected":false},"excerpt":{"rendered":"

                  GPPS plastik levha ekstr\u00fczyon hatlar\u0131, y\u00fcksek kaliteli GPPS (polistiren) levhalar ve levhalar \u00fcretmek i\u00e7in kullan\u0131l\u0131r.GPPS levhalar ve levhalar geni\u015f bir kullan\u0131m alan\u0131na sahiptir: ambalaj end\u00fcstrisinde, m\u00fckemmel \u015feffafl\u0131\u011f\u0131 ve sertli\u011fi nedeniyle, g\u0131da kaplar\u0131, tepsiler ve blister ambalajlar yapmak i\u00e7in kullan\u0131labilir; in\u015faat alan\u0131nda, i\u00e7 dekoratif paneller ve tavanlar i\u00e7in bir malzeme olarak kullan\u0131labilir.<\/p>","protected":false},"featured_media":736,"template":"","adweb_product_categories":[113],"adweb_product_tags":[199,198,201,188,200],"gallery":[],"order":null,"acf":[],"_links":{"self":[{"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/adweb_products\/735"}],"collection":[{"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/adweb_products"}],"about":[{"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/types\/products"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/media\/736"}],"wp:attachment":[{"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/media?parent=735"}],"wp:term":[{"taxonomy":"adweb_product_cat","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/adweb_product_categories?post=735"},{"taxonomy":"adweb_product_tag","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/tr\/wp-json\/wp\/v2\/adweb_product_tags?post=735"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}