{"id":783,"date":"2024-11-25T16:36:51","date_gmt":"2024-11-25T08:36:51","guid":{"rendered":"https:\/\/www.dwellextrusion.com\/?post_type=products&p=783"},"modified":"2026-01-05T10:56:55","modified_gmt":"2026-01-05T02:56:55","slug":"pvc-asa-pmma-synthetic-resin-clay-tile-extrusion-line","status":"publish","type":"products","link":"https:\/\/www.dwellextrusion.com\/ja\/products\/pvc-asa-pmma-synthetic-resin-clay-tile-extrusion-line\/","title":{"rendered":"PVC ASA PMMA \u5408\u6210\u6a39\u8102\u7c98\u571f\u30bf\u30a4\u30eb\u62bc\u51fa\u30e9\u30a4\u30f3"},"content":{"rendered":"

PVC ASA PMMA \u5408\u6210\u6a39\u8102\u7c98\u571f\u30bf\u30a4\u30eb\u62bc\u51fa\u30e9\u30a4\u30f3<\/span><\/h2>\n

Main Configuration of PVC & ASA\/PMMA Synthetic Resin Tile Extrusion Production Line<\/b><\/strong><\/span><\/h3>\n
    \n
  • Host System: Two-Stage Co-extrusion Unit<\/li>\n
  • Main Extruder:\u00a0Utilizes an SJZ80\/156 conical twin-screw extruder, specifically designed for conveying, melting, mixing, and compacting the main PVC raw material. Its conical design offers excellent plasticizing capability coupled with high output pressure, ensuring a dense and uniform PVC base layer.<\/li>\n
  • Co-extrusion Extruder:\u00a0Equipped with an SJ50 single-screw extruder, dedicated to the precise extrusion of ASA or PMMA surface layer materials. Through independent temperature control and metering systems, it achieves stable surface layer thickness and uniform color for composite extrusion.<\/li>\n
  • Mold System: T-type Co-extrusion Die
    \nA precision-designed T-type co-extrusion die is employed, which is critical for determining the product’s cross-sectional structure and appearance quality. It merges the molten material flows from the two extruders to form a multi-layer composite structure (e.g., PVC base layer + ASA surface layer), ensuring smooth flow channel design, uniform output, and no weld lines.<\/li>\n
  • Embossing Roll Unit: Surface Texture Formation
    \nPositioned behind the die outlet, it consists of a steel embossing roll with a cooling system paired with an elastomer roll. It continuously imprints decorative textures (e.g., imitating tile, wood) onto the upper surface of the resin sheet before it fully cools, while also enhancing surface anti-slip properties.<\/li>\n
  • Forming Machine: Precise Profile Sizing
    \nPrimarily composed of a series of sizing molds with specific contours and a vacuum cooling system. It gradually pulls, cools, and precisely shapes the hot embossed composite sheet into the final three-dimensional form and dimensions required for the tile, ensuring product geometric accuracy and dimensional stability.<\/li>\n
  • Cutting Machine: Accurate Fixed-Length Cutting
    \nTypically employs a servo-driven synchronized tracking cutting saw. It precisely tracks the movement of the continuously running tile blank, achieving high-speed, automated fixed-length cutting with smooth, burr-free cuts, meeting production requirements for tiles of varying lengths.<\/li>\n
  • Heating and Cooling System: Full-Process Temperature Control
    \nThis system runs through the entire production process.\u00a0Heating Section: Provides zoned, precise heating for the extruder barrel, die, and connection points via electric heater bands\/plates.\u00a0Cooling Section:\u00a0Effectively cools the embossing rolls, sizing molds, and necessary sections via water circulation. This system is fundamental to ensuring raw material plasticization quality, interlayer bonding, product shaping, and dimensional stability.<\/li>\n
  • Automatic Control System: Intelligent Center
    \nIntegrates a PLC (Programmable Logic Controller) and an HMI (Human-Machine Interface) to enable centralized monitoring, setting, and coordinated control of operational parameters for the entire line (such as zone temperatures, host and haul-off speeds, cut length). This ensures stable production flow, repeatable processes, and facilitates operation and fault diagnosis.<\/li>\n<\/ul>\n

    The core equipment of this production line includes a twin-screw extruder equipped with electric heating and temperature control systems to guarantee thorough melting and plasticization of raw materials. The die, located at the extruder outlet, shapes the molten resin into the desired profile; for producing PVC & ASA synthetic resin tiles, the die is typically designed to form a sheet coated with an ASA surface layer. The embossing roll, used in conjunction with the die temperature control system, can imprint textures onto the resin surface to enhance product aesthetics.<\/p>\n

    The forming machine is responsible for further processing the embossed sheet into tiles with fixed shapes and dimensions, featuring dual-roll embossing and edge trimming functions. The cutting machine employs an automatic control system to achieve precise fixed-length cutting. The entire line is equipped with heating and cooling systems to regulate temperatures during extrusion, forming, and other stages, ensuring stable material melting, plasticization, and curing. The whole line is centrally managed by an automatic control system.<\/p>\n

    Advantages of the PVC+ASA&PMMA Synthetic Resin Tile Extrusion Production Line<\/span><\/h3>\n

    This production line is dedicated to manufacturing PVC-based ASA\/PMMA glazed resin tiles with a width of 1200mm and a thickness of 0.8\u20133.0mm. The PVC base layer is produced by the SJZ80\/156 conical twin-screw extruder, while the ASA or PMMA surface layer is co-extruded and laminated by the SJ50 single-screw extruder. The complete line also includes components such as the T-type die, embossing rolls, forming machine, cutting device, and stacking rack.
    \nWe can provide corresponding PVC resin tile production formulas, which help reduce production costs and enhance product performance. After equipment delivery, we will arrange for after-sales engineers to conduct on-site installation and commissioning.<\/p>\n

    <\/span><\/b><\/strong>\u88fd\u54c1\u306e\u7279\u5fb4<\/span><\/h3>\n
      \n
    • Lightweight yet high-strength, with long-lasting color.<\/li>\n
    • Good self-cleaning properties and excellent waterproof performance.<\/li>\n
    • Possesses fire-retardant, insulating, and thermal insulation properties.<\/li>\n
    • Outstanding load-bearing, impact resistance, and corrosion resistance.<\/li>\n
    • Good low-temperature resistance and sound insulation effects.<\/li>\n
    • Easy installation, environmentally friendly, high construction efficiency, and lower overall cost.<\/li>\n<\/ul>\n

      <\/span><\/b><\/strong>Equipment Installation Support<\/span><\/b><\/strong>
      \nWe provide a full-range service including equipment installation, commissioning, and free operational training. Once the machine arrives at the customer’s factory and conditions permit installation, we will dispatch professional technicians within two days to perform on-site installation and commissioning, ensuring the equipment reaches optimal operating condition. Technicians will provide on-site explanations of equipment operation procedures, precautions, and common troubleshooting methods. Customers can also choose to send personnel to our company for training or engage in technical exchange via online video, telephone, etc.<\/p>\n

      After-Sales Service Commitment<\/span><\/b><\/strong>
      \nThe equipment comes with one year of free warranty and lifelong maintenance support. We have a dedicated after-sales service team to provide customers with continuous and reliable technical support. If any machine malfunction occurs during the warranty period that cannot be resolved remotely, our service personnel will promptly visit the customer’s site to identify the cause, solve the problem, and minimize any unnecessary losses caused by downtime.<\/p>\n

      <\/span><\/b><\/strong>Parts Supply<\/span><\/b><\/strong>
      \nWe provide a continuous and stable supply of parts for our equipment, covering needs for replacement, upgrades, and maintenance, ensuring the long-term stable operation of our customers’ production lines.<\/p>\n

      <\/span><\/b><\/strong>\u30a2\u30d7\u30ea\u30b1\u30fc\u30b7\u30e7\u30f3\u30fb\u30b7\u30ca\u30ea\u30aa<\/span><\/h3>\n

      As a new type of building material manufactured using modern chemical technology, synthetic resin tiles, by virtue of their excellent performance, have been widely applied in various fields, including self-built houses, flat roof renovations, villas, and high-end buildings, antique-style architecture, garden pavilions, temporary houses, and mobile facilities.<\/p>","protected":false},"excerpt":{"rendered":"

      PVC+ASA\u5408\u6210\u6a39\u8102\u30bf\u30a4\u30eb\u8a2d\u5099\u306f\u5929\u7136\u6a39\u8102\u30bf\u30a4\u30eb\u3068\u5408\u6210\u6a39\u8102\u30bf\u30a4\u30eb\u306b\u5206\u3051\u3089\u308c\u308b\u3002\u4e00\u822c\u306b\u5e02\u8ca9\u3055\u308c\u3066\u3044\u308b\u6a39\u8102\u306f\u5408\u6210\u6a39\u8102\u30bf\u30a4\u30eb\u3067\u3042\u308b\u3002\u5408\u6210\u6a39\u8102\u74e6\u306f\u3001\u9ad8\u8010\u5019\u6027\u30a8\u30f3\u30b8\u30cb\u30a2\u30ea\u30f3\u30b0\u6a39\u8102\uff0bASA\uff08PMMA\uff09\u3092\u5186\u9310\u4e8c\u8ef8\u62bc\u51fa\u6a5f\u3067\u62bc\u3057\u51fa\u3057\u305f\u3082\u306e\u3067\u3042\u308b\u3002ASA\u306f\u30a2\u30af\u30ea\u30ed\u30cb\u30c8\u30ea\u30eb\u3001\u30b9\u30c1\u30ec\u30f3\u3001\u30a2\u30af\u30ea\u30eb\u30b4\u30e0\u304b\u3089\u306a\u308b\u30bf\u30fc\u30dd\u30ea\u30de\u30fc\u3002<\/p>","protected":false},"featured_media":784,"template":"","adweb_product_categories":[113],"adweb_product_tags":[409,407,408,237,236,238,405,406],"gallery":[],"order":null,"acf":[],"_links":{"self":[{"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/adweb_products\/783"}],"collection":[{"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/adweb_products"}],"about":[{"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/types\/products"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/media\/784"}],"wp:attachment":[{"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/media?parent=783"}],"wp:term":[{"taxonomy":"adweb_product_cat","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/adweb_product_categories?post=783"},{"taxonomy":"adweb_product_tag","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/ja\/wp-json\/wp\/v2\/adweb_product_tags?post=783"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}