{"id":774,"date":"2024-11-25T16:09:45","date_gmt":"2024-11-25T08:09:45","guid":{"rendered":"https:\/\/www.dwellextrusion.com\/?post_type=products&p=774"},"modified":"2026-01-15T10:08:37","modified_gmt":"2026-01-15T02:08:37","slug":"hips-single-plate-extrusion-line","status":"publish","type":"products","link":"https:\/\/www.dwellextrusion.com\/id\/products\/hips-single-plate-extrusion-line\/","title":{"rendered":"Garis Ekstrusi Pelat Tunggal HIPS"},"content":{"rendered":"

Garis Ekstrusi Pelat Tunggal HIPS<\/span><\/h2>\n

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.<\/p>\n

The\u00a0HIPS\u00a0single-layer\u00a0plate\u00a0production\u00a0line’s\u00a0fundamental\u00a0components\u00a0are:<\/p>\n

    \n
  1. <\/span>For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.<\/li>\n
  2. <\/span>Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.<\/li>\n
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.<\/li>\n
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.<\/li>\n
  5. Cooling\u00a0roller\u00a0cooling\u00a0system\u00a0further\u00a0cools\u00a0the\u00a0plate\u00a0to\u00a0maintain\u00a0dimension\u00a0stability.\u00a0Improve\u00a0production\u00a0efficiency\u00a0by\u00a0using\u00a0water-\u00a0or\u00a0air-cooled\u00a0equipment\u00a0as\u00a0auxiliary\u00a0cooling.<\/li>\n
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.<\/li>\n
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.<\/li>\n
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.<\/li>\n
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.<\/li>\n
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.<\/li>\n<\/ol>\n

    Keuntungan dari lini produksi pelat lapis tunggal HIPS:<\/span><\/h3>\n
      \n
    1. Material performance advantages<\/li>\n<\/ol>\n

      Ketahanan benturan tinggi: pelat HIPS yang diproduksi memiliki ketangguhan dan ketahanan benturan yang baik, untuk memenuhi kebutuhan aplikasi berbagai industri.
      \nHigh-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
      \nPerlindungan lingkungan: mendukung penggunaan bahan daur ulang, mengurangi konsumsi sumber daya, sejalan dengan konsep produksi hijau.<\/p>\n

        \n
      1. Excellent process performance<\/li>\n<\/ol>\n

        Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
        \nKetebalan dapat dikontrol: dengan menyesuaikan cetakan dan sistem pengepresan tiga rol, ketebalan pelat dikontrol secara akurat untuk memenuhi kebutuhan pasar yang berbeda-beda.
        \nDiversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.<\/p>\n

          \n
        1. Superior equipment performance<\/li>\n<\/ol>\n

          High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
          \nHigh degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
          \nStrong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.<\/p>\n

            \n
          1. Convenient operation and maintenance<\/li>\n<\/ol>\n

            Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
            \nEasy maintenance: modular design for easy disassembly, reduces maintenance time and cost.<\/p>\n

              \n
            1. Comprehensive cost advantage<\/li>\n<\/ol>\n

              Desain hemat energi: mengoptimalkan konfigurasi konsumsi energi untuk mengurangi biaya konsumsi energi pada lini produksi.
              \nHigh cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.<\/p>\n

                \n
              1. Strong market competitiveness<\/li>\n<\/ol>\n

                Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.<\/p>\n

                Customization ability: to flexibly meet customers\u2019 requirements for special functions and sizes, and improve customer satisfaction.
                \nIn general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.<\/p>\n

                Keuntungan dari bahan HIPS: Keuntungan dari bahan HIPS<\/span><\/h3>\n
                  \n
                1. Superior mechanical properties<\/li>\n<\/ol>\n

                  Ketahanan benturan yang tinggi: Bahan HIPS memiliki ketahanan benturan yang sangat baik karena ketangguhan karet, dan cocok untuk skenario yang membutuhkan ketangguhan dan kekuatan.
                  \nKekakuan yang baik: Dengan performa benturan tinggi, HIPS masih mempertahankan kekerasan dan kekakuan, yang cocok untuk aplikasi struktural.<\/p>\n

                    \n
                  1. Excellent processing performance<\/li>\n<\/ol>\n

                    Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
                    \nStrong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.<\/p>\n

                      \n
                    1. Light and quality economy<\/li>\n<\/ol>\n

                      Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
                      \nBiaya rendah: Dibandingkan dengan plastik rekayasa lainnya, HIPS memiliki bahan dan biaya pemrosesan yang lebih rendah, dan hemat biaya.<\/p>\n

                        \n
                      1. Excellent electrical performance<\/li>\n<\/ol>\n

                        Isolasi yang baik: HIPS memiliki kinerja isolasi listrik yang sangat baik, cocok untuk industri elektronik dan listrik.<\/p>\n

                          \n
                        1. Environmental protection performance<\/li>\n<\/ol>\n

                          Dapat didaur ulang: Material HIPS dapat didaur ulang dan diproses ulang untuk mengurangi dampak lingkungan.
                          \nTidak beracun: Dalam aplikasi tingkat makanan, HIPS memenuhi persyaratan keamanan dan dapat digunakan untuk pengemasan dan penyimpanan makanan.<\/p>\n

                            \n
                          1. Excellent chemical resistance<\/li>\n<\/ol>\n

                            Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.<\/p>\n

                              \n
                            1. Diversified performance adjustment<\/li>\n<\/ol>\n

                              Variabilitas: Dengan mengubah kandungan karet, aditif, atau formulasi, bahan HIPS dapat dioptimalkan, seperti peningkatan ketahanan panas, ketahanan terhadap api, atau ketahanan terhadap UV.<\/p>\n

                              Aplikasi:<\/span><\/h4>\n

                              1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
                              \n2, Packaging field: food tray, fast food box, display box.
                              \n3, Advertising industry: light box board, display board, decorative panel.
                              \n4, Industrial use: electronic component support, mechanical parts shell.<\/p>","protected":false},"excerpt":{"rendered":"

                              Lini produksi lembaran satu lapis HIPS (High Impact Resistance Polystyrene) adalah peralatan industri yang digunakan untuk pembuatan lembaran termoplastik berkinerja tinggi. Lini produksi dengan resin polistiren tahan benturan tinggi sebagai bahan baku utama, melalui proses ekstrusi, kalender, dan pendinginan untuk membuat lembaran lapisan tunggal dengan kinerja mekanis yang sangat baik, banyak digunakan dalam elektronik, peralatan listrik, periklanan, pengemasan, dan perabotan rumah tangga serta industri lainnya.<\/p>","protected":false},"featured_media":775,"template":"","adweb_product_categories":[113],"adweb_product_tags":[435,433,229,228,227,429,434,431,432,430],"gallery":[],"order":null,"acf":[],"_links":{"self":[{"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/adweb_products\/774"}],"collection":[{"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/adweb_products"}],"about":[{"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/types\/products"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/media\/775"}],"wp:attachment":[{"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/media?parent=774"}],"wp:term":[{"taxonomy":"adweb_product_cat","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/adweb_product_categories?post=774"},{"taxonomy":"adweb_product_tag","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/id\/wp-json\/wp\/v2\/adweb_product_tags?post=774"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}