{"id":774,"date":"2024-11-25T16:09:45","date_gmt":"2024-11-25T08:09:45","guid":{"rendered":"https:\/\/www.dwellextrusion.com\/?post_type=products&p=774"},"modified":"2026-01-15T10:08:37","modified_gmt":"2026-01-15T02:08:37","slug":"hips-single-plate-extrusion-line","status":"publish","type":"products","link":"https:\/\/www.dwellextrusion.com\/de\/products\/hips-single-plate-extrusion-line\/","title":{"rendered":"HIPS-Einzelplatten-Extrusionsanlage"},"content":{"rendered":"

HIPS-Einzelplatten-Extrusionsanlage<\/span><\/h2>\n

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.<\/p>\n

The\u00a0HIPS\u00a0single-layer\u00a0plate\u00a0production\u00a0line’s\u00a0fundamental\u00a0components\u00a0are:<\/p>\n

    \n
  1. <\/span>For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.<\/li>\n
  2. <\/span>Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.<\/li>\n
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.<\/li>\n
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.<\/li>\n
  5. Cooling\u00a0roller\u00a0cooling\u00a0system\u00a0further\u00a0cools\u00a0the\u00a0plate\u00a0to\u00a0maintain\u00a0dimension\u00a0stability.\u00a0Improve\u00a0production\u00a0efficiency\u00a0by\u00a0using\u00a0water-\u00a0or\u00a0air-cooled\u00a0equipment\u00a0as\u00a0auxiliary\u00a0cooling.<\/li>\n
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.<\/li>\n
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.<\/li>\n
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.<\/li>\n
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.<\/li>\n
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.<\/li>\n<\/ol>\n

    Vorteile der Produktionslinie f\u00fcr einschichtige HIPS-Platten:<\/span><\/h3>\n
      \n
    1. Material performance advantages<\/li>\n<\/ol>\n

      Hohe Schlagz\u00e4higkeit: Die hergestellten HIPS-Platten weisen eine gute Z\u00e4higkeit und Schlagz\u00e4higkeit auf, um den Anwendungsanforderungen verschiedener Branchen gerecht zu werden.
      \nHigh-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
      \nUmweltschutz: F\u00f6rderung der Verwendung recycelter Materialien, Verringerung des Ressourcenverbrauchs im Einklang mit dem Konzept der gr\u00fcnen Produktion.<\/p>\n

        \n
      1. Excellent process performance<\/li>\n<\/ol>\n

        Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
        \nKontrollierbare Dicke: Durch Anpassung der Form und des Dreiwalzen-Presssystems kann die Dicke der Platte genau kontrolliert werden, um den unterschiedlichen Marktanforderungen gerecht zu werden.
        \nDiversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.<\/p>\n

          \n
        1. Superior equipment performance<\/li>\n<\/ol>\n

          High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
          \nHigh degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
          \nStrong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.<\/p>\n

            \n
          1. Convenient operation and maintenance<\/li>\n<\/ol>\n

            Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
            \nEasy maintenance: modular design for easy disassembly, reduces maintenance time and cost.<\/p>\n

              \n
            1. Comprehensive cost advantage<\/li>\n<\/ol>\n

              Energiesparendes Design: Optimierung der Energieverbrauchskonfiguration zur Reduzierung der Energieverbrauchskosten der Produktionslinie.
              \nHigh cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.<\/p>\n

                \n
              1. Strong market competitiveness<\/li>\n<\/ol>\n

                Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.<\/p>\n

                Customization ability: to flexibly meet customers\u2019 requirements for special functions and sizes, and improve customer satisfaction.
                \nIn general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.<\/p>\n

                Vorteile des HIPS-Materials\uff1a<\/span><\/h3>\n
                  \n
                1. Superior mechanical properties<\/li>\n<\/ol>\n

                  Hohe Schlagz\u00e4higkeit: Das HIPS-Material weist aufgrund der Gummiz\u00e4higkeit eine ausgezeichnete Schlagfestigkeit auf und eignet sich f\u00fcr Szenarien, die Z\u00e4higkeit und Festigkeit erfordern.
                  \nGute Steifigkeit: Trotz der hohen Schlagz\u00e4higkeit beh\u00e4lt HIPS eine gewisse H\u00e4rte und Steifigkeit, die f\u00fcr strukturelle Anwendungen geeignet ist.<\/p>\n

                    \n
                  1. Excellent processing performance<\/li>\n<\/ol>\n

                    Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
                    \nStrong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.<\/p>\n

                      \n
                    1. Light and quality economy<\/li>\n<\/ol>\n

                      Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
                      \nNiedrige Kosten: Im Vergleich zu anderen technischen Kunststoffen hat HIPS geringere Material- und Verarbeitungskosten und ist daher kosteng\u00fcnstig.<\/p>\n

                        \n
                      1. Excellent electrical performance<\/li>\n<\/ol>\n

                        Gute Isolierung: HIPS hat eine ausgezeichnete elektrische Isolierleistung und eignet sich f\u00fcr die Elektronik- und Elektroindustrie.<\/p>\n

                          \n
                        1. Environmental protection performance<\/li>\n<\/ol>\n

                          Recycelbar: HIPS-Materialien k\u00f6nnen recycelt und wiederaufbereitet werden, um die Umweltbelastung zu verringern.
                          \nUngiftig: Bei lebensmitteltauglichen Anwendungen erf\u00fcllt HIPS die Sicherheitsanforderungen und kann f\u00fcr die Verpackung und Lagerung von Lebensmitteln verwendet werden.<\/p>\n

                            \n
                          1. Excellent chemical resistance<\/li>\n<\/ol>\n

                            Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.<\/p>\n

                              \n
                            1. Diversified performance adjustment<\/li>\n<\/ol>\n

                              Variabilit\u00e4t: Durch \u00c4nderung des Kautschukanteils, der Additive oder der Rezeptur k\u00f6nnen HIPS-Materialien optimiert werden, z. B. durch eine verbesserte Hitzebest\u00e4ndigkeit, Flammfestigkeit oder UV-Best\u00e4ndigkeit.<\/p>\n

                              Anwendung:<\/span><\/h4>\n

                              1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
                              \n2, Packaging field: food tray, fast food box, display box.
                              \n3, Advertising industry: light box board, display board, decorative panel.
                              \n4, Industrial use: electronic component support, mechanical parts shell.<\/p>","protected":false},"excerpt":{"rendered":"

                              Die HIPS (High Impact Resistance Polystyrene) einschichtige Blatt Produktionslinie ist eine industrielle Ausr\u00fcstung f\u00fcr die Herstellung von Hochleistungs-Thermoplast-Platten verwendet. Die Produktionslinie mit hoher Schlagz\u00e4higkeit Polystyrolharz als Hauptrohstoff, durch Extrusion, Kalandrieren und K\u00fchlung Prozesse, um eine einlagige Platte mit ausgezeichneter mechanischer Leistung zu machen, weit verbreitet in der Elektronik, Elektroger\u00e4te, Werbung, Verpackung und Heimtextilien und anderen Branchen.<\/p>","protected":false},"featured_media":775,"template":"","adweb_product_categories":[113],"adweb_product_tags":[435,433,229,228,227,429,434,431,432,430],"gallery":[],"order":null,"acf":[],"_links":{"self":[{"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/adweb_products\/774"}],"collection":[{"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/adweb_products"}],"about":[{"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/types\/products"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/media\/775"}],"wp:attachment":[{"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/media?parent=774"}],"wp:term":[{"taxonomy":"adweb_product_cat","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/adweb_product_categories?post=774"},{"taxonomy":"adweb_product_tag","embeddable":true,"href":"https:\/\/www.dwellextrusion.com\/de\/wp-json\/wp\/v2\/adweb_product_tags?post=774"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}