خط بثق اللوح الواحد من HIPS

High-resistant polystyrene( HIPS) single-layer plate is produced in the production line, which is suitable for use in the packaging of home appliances, advertising plates, food packaging, architectural decorations, and other fields. High efficiency, energy savings, environmental protection, and the ability to adjust the process parameters in response to changing production needs are provided by the production line.

The HIPS single-layer plate production line’s fundamental components are:

  1. For moving HIPS material from the storage tank to the extruder hopper, a vacuum hoader or hopper feeding device is used. To ensure an accurate ratio, add base material, additives, and other auxiliary materials using a measuring device.
  2. Melt the HIPS particles using heat and shear to create a uniform melt in an extrusion system of single- or double-use extruders. specially created for the HIPS material’s processing characteristics.
  3. T-die, a mold-making technique for squeezing molten HIPS material into thin sheets. The plate thickness and width can be controlled by the head’s width and clearance.
  4. Through cooling and pressing, the three-roller press creates a flat and smooth plate surface. Upper roller: to adjust the plate thickness is typically made up of three upper, middle, and lower rollers. It is used to regulate the quality of the surface. Cooperate with conveying and cooling.
  5. Cooling roller cooling system further cools the plate to maintain dimension stability. Improve production efficiency by using water- or air-cooled equipment as auxiliary cooling.
  6. Traction system Tractor: avoid deformation by pulling the plate stably, maintaining consistent line speed, and maintaining consistency in the speed.
  7. Cutting equipment for cutting plates into desired dimensions using a vertical and transverse cutting device. For cutting width, longitudinal cutter. For cutting lengths, use a cross cutter.
  8. Winding device for coil products: collection or stacking system. Automatically stacking plates in a stacking device that is appropriate for sheet products.
  9. Fully automatic control of the system’s PLC control system, real-time temperature, pressure, speed, and other crucial parameters. Easy operation and parameter adjustment with the touch screen human-machine interface.
  10. Electrostatic eliminator for additional equipment: to stop plate surface electrostatic accumulation. The cutting-edge method of material recycling reduces waste. To ensure consistency in quality, thickness, and thickness detection online.

مزايا خط إنتاج الألواح أحادية الطبقة HIPS:

  1. Material performance advantages

مقاومة عالية للصدمات: تتميز صفيحة HIPS المنتجة بصلابة جيدة ومقاومة جيدة للصدمات، لتلبية احتياجات التطبيقات في مختلف الصناعات.
High-quality surface: the plate surface is smooth and smooth, and can be further processed, such as printing, coating, film, etc.
حماية البيئة: دعم استخدام المواد المعاد تدويرها، وتقليل استهلاك الموارد، بما يتماشى مع مفهوم الإنتاج الأخضر.

  1. Excellent process performance

Plasticity uniformity: the extrusion system is designed to ensure uniform material heating and avoid bubbles or uneven phenomena.
يمكن التحكم في السماكة: من خلال ضبط القالب ونظام الضغط ثلاثي الأسطوانات، يتم التحكم في سماكة اللوح بدقة لتلبية احتياجات السوق المختلفة.
Diversified production: support the production of a variety of specifications, colors, and functional plates, and flexibly respond to market demand changes.

  1. Superior equipment performance

High efficiency: The extruder and the whole line design focus on efficiency, maximize production capacity output, and shorten the production cycle.
High degree of automation: adopt an intelligent control system to realize automatic monitoring and adjustment, and improve production stability.
Strong durability: the key parts of the equipment are made of high wear resistant materials to ensure long-term stable operation.

  1. Convenient operation and maintenance

Man-machine interface friendly: equipped with an intelligent touch screen, simple and intuitive operation, real-time monitoring, and adjustment of parameters.
Easy maintenance: modular design for easy disassembly, reduces maintenance time and cost.

  1. Comprehensive cost advantage

تصميم موفر للطاقة: تحسين تكوين استهلاك الطاقة لتقليل تكلفة استهلاك الطاقة لخط الإنتاج.
High cost performance: reduce the production cost of a unit plate by improving the efficiency and reducing the scrap rate.

  1. Strong market competitiveness

Wide applicability: HIPS plate is widely used in home appliances, packaging, advertising, building decoration, and other industries; the market demand is great.

Customization ability: to flexibly meet customers’ requirements for special functions and sizes, and improve customer satisfaction.
In general, the HIPS single-layer sheet production line has won wide market recognition for its high efficiency, flexibility, and product quality, and is especially suitable for enterprises pursuing high quality and diversified production.

مزايا مادة HIPS ： مزايا مادة HIPS

  1. Superior mechanical properties

مقاومة عالية للصدمات: تتميّز مادة HIPS بمقاومة ممتازة للصدمات بسبب صلابة المطاط، وهي مناسبة للسيناريوهات التي تتطلب صلابة وقوة.
صلابة جيدة: مع أداء الصدمات العالية، لا يزال HIPS يحتفظ ببعض الصلابة والصلابة، وهو ما يناسب التطبيقات الهيكلية.

  1. Excellent processing performance

Easy molding: HIPS can be processed by hot molding, extrusion, injection molding, and other processes, with wide adaptability.
Strong surface modifier: can easily print, spray, coat, and undergo other follow-up processing to meet different aesthetic needs.

  1. Light and quality economy

Lightweight: low density, easy handling and installation, while reducing the weight of the overall structure.
منخفضة التكلفة: بالمقارنة مع اللدائن الهندسية الأخرى، يتميز بلاستيك HIPS بانخفاض تكاليف المواد والمعالجة، وهو فعال من حيث التكلفة.

  1. Excellent electrical performance

عزل جيد: يتميز HIPS بأداء عزل كهربائي ممتاز، وهو مناسب للصناعات الإلكترونية والكهربائية.

  1. Environmental protection performance

قابلة لإعادة التدوير: يمكن إعادة تدوير مواد HIPS وإعادة معالجتها لتقليل الأثر البيئي.
غير سام: يفي HIPS بمتطلبات السلامة في تطبيقات الأغذية، ويمكن استخدامه لتغليف الأغذية وتخزينها.

  1. Excellent chemical resistance

Chemical corrosion resistance: has a good tolerance to a variety of acids, alkali, and salt solutions, suitable for special industrial environments.

  1. Diversified performance adjustment

التباين: من خلال تغيير محتوى المطاط أو المواد المضافة أو التركيبة، يمكن تحسين مواد HIPS، مثل تعزيز مقاومة الحرارة أو مقاومة اللهب أو مقاومة الأشعة فوق البنفسجية.

التطبيق:

1, Home appliance industry: refrigerator liner, TV shell, air conditioning panel.
2, Packaging field: food tray, fast food box, display box.
3, Advertising industry: light box board, display board, decorative panel.
4, Industrial use: electronic component support, mechanical parts shell.